3M, A Product for Tomorrow!
By Andrew Stefanick and Tyler Jelonek
Dating back to 1902, 3M
was started in Two Harbors, Minnesota on Lake Superior by five businessmen:
Henry Bryan, Hermon Cable, John Dawn, William McGongale, and Danley Budd (3M History) (or as it was previously
known, Minnesota Mining and Manufacturing
Company) 3M is an international collection of companies that produce
more than 65,000 consumer products (3M Stories - Keep Moving). The products span
industries from healthcare to transportation, but they are more commonly known
for their various office supplies. 3M requires more than 88,000 employees
worldwide in 196 countries to insure everything runs smoothly (3M Stories - Keep Moving).
3M’s supply chain is in
a state of transition. Currently, 3M has 214 different plants throughout the
world (Wall Street Journal). 3M plans to reduce its
supply chain by moving from small production plants to large regional hubs. The
large regional hubs can produce a wide array of goods. Currently, supply chain
activities for a product may have to travel to many different sites. This has
led to long cycle times and large transportation costs. The introduction of
regional hubs should lower costs and cycle times. These regional hubs will
produce many different products in the same location, thus reducing complexity
as well. Furthermore, each hub will cater the products it produces to the
region in which it is located (SC Digest). The
supply network change also moves production from various contractors to in house;
The move to regional hubs vertically integrates the supply chain. This supply
network change will streamline 3M.
Demand management plays
a large role in 3M’s corporate strategy. Forecasting demand helps 3M raise and
lower output to meet the shifting global markets. This increases the overall
profitability of 3M. The supply network design and demand management working in
unison creates a unique supply chain that is unlike any other.
Since 3M is such a
massive company, their supply chain allows them to win against their
competition by purchasing large amounts of raw materials. In addition, 3M owns
a majority of their physical locations, which helps reduce their overall
operating costs (3M). Since they do not have to pay rent, this
keeps more money within the company, which can then be allocated to other
areas. Another strategic aspect of their supply chain, is their location of
plants to water shipping yards. If their products are made closer to the water
it becomes easier and less expensive for them to be shipped.
3M combines multiple
technologies in unison to meet a specific customers needs helping to reduce
lead time by anticipating future market trends. It is from their data analytics
of customers which helps them predict how to reach new potential customers (3M™ Clean-Trace™ Online Software). From the implementation of the expert choice process,
3M continue to create products in shorter time frames than before (3M Makes Critical Supply Chain Decisions Using Expert Choice). By creating products involving less time in product
development streamlines more opportunity for sales and lowers research costs.
A major part of 3M’s
supply chain is the high standards of Six Sigma when creating quality products
for consumers (3M.com). Six Sigma is benchmark that helps reduce the number of
defects and thus saves money by preventing external failure costs in the
process. In order to protect their supply chain governance and the threat of
counterfeit products, they actively pursue companies that infringe on their
patents. It is from the hard work of their employees that they have an
excellent reputation when it comes to standing by the products they create.
3M responds to
customers’ needs and desires especially with regard to global impact. Starting
in 1975, 3M started their 3P initiative, which stands for Preventing Pollution
Pays (3P - Pollution Prevention Pays) Since that date; they have reduced $3.8 billion pounds
of pollution and saved nearly $1.8 billion in pollution costs (3P - Pollution Prevention Pays). The altering and re-engineering of their staple
products has led to this bottom-line success. However, a large part of this has
come from people, many of whom are 3M employees themselves. Over the years,
these people have been able to complete 10,000 projects, some that include redesigning
adhesive electrodes and replacing solvent based paper treatments in Brazil (3P - Pollution Prevention Pays). The
loyalty of 3M employees to help out and give back, shows their passion for 3M
and translates into hard workers that get tasks accomplished for their
customers.
Large-scale natural
disasters and accidents threaten 3M’s supply chain. With the move to large regionalized plants, natural disasters that could
incapacitate a plant would be devastating. Also, demand management introduces
risk into the supply chain. Forecasts are not always accurate, leading to
possibilities of missed opportunities or over production.
3M is a giant in the
international business world and diverse in their business pursuits. Their
intelligent usage of supply chain management techniques has helped the growth
of 3M and propelled them to success. In order to maintain this success, money
needs to continue to flow into new technologies and emerging markets. As the
growth of technology in the past 15 years has streamlined growth in large
markets, such as China and India, 3M’s reliance on information technology to
anticipate new ventures will remain important for the foreseeable future.
Videos:
Sources:
- http://solutions.3m.com/innovation/en_US/stories/keep-moving
- https://www.youtube.com/watch?v=CLlX9yJZosk
- http://expertchoice.com/wp-content/uploads/ExpEng/xres/uploads/resource-center-documents/3M_casestudy.pdf
- http://solutions.3m.com/wps/portal/3M/en_US/3M-Company/Information/Resources/History/
- http://online.wsj.com/news/articles/SB10001424052702303877604577382260173554658
- http://www.scdigest.com/ASSETS/ON_TARGET/12-06-06-1.php
- http://solutions.3m.com/wps/portal/3M/en_US/3M-Sustainability/Global/Environment/3P/
- http://solutions.3m.com/innovation/en_US/stories/keep-moving
Social Media/ 3M website:
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